E-ISSN: 2587-0351 | ISSN: 1300-2694
Intraoperative Repair of Pilot Balloon Inflation Line Damage: A Practical Solution to Tube Replacement [Van Med J]
Van Med J. 2025; 32(4): 339-342 | DOI: 10.5505/vmj.2025.46320

Intraoperative Repair of Pilot Balloon Inflation Line Damage: A Practical Solution to Tube Replacement

Hacı Yusuf Günes, Aslan Aydin
Department of Anesthesiology, Faculty of Medicine, Yuzuncu Yil University, Van, Turkey

Objective:
Intraoperative damage to the pilot balloon inflation line of an endotracheal tube (ETT) can result in cuff deflation, leading to ineffective ventilation and increased aspiration risk. This case report describes a practical repair technique that allowed continued safe ventilation without tube replacement.
Case Presentation:
A 70-year-old woman underwent elective coronary artery bypass grafting. During central venous catheter placement, the anesthesia machine displayed low EtCO₂ and ventilator failure alarms. Diminished bilateral breath sounds were noted, and the pilot balloon was found severed. As the patient's hemodynamics remained stable, a 20G intravenous catheter steel needle tip was inserted directly into the inflation line, carefully positioned to avoid further damage. The cuff was reinflated using a syringe, and appropriate pressure was maintained with a three-way stopcock and cuff manometer. The air leak resolved, and surgery proceeded without requiring tube exchange.
Conclusion:
Pilot balloon damage can be safely managed intraoperatively using readily available equipment. This practical approach may serve as a valuable alternative to endotracheal tube replacement, especially in cases involving a difficult airway. Familiarity with such repair methods can enhance airway safety during surgery.

Keywords: Airway management, cut pilot balloon, cuff inflation line repair, endotracheal tube, intraoperative complication

Corresponding Author: Hacı Yusuf Günes, Türkiye
Manuscript Language: English
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